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Plantweb™ Insight Heat Exchanger Application
Plantweb Insight Heat Exchanger Application
The Plantweb Insight Heat Exchanger application provides in-depth monitoring of shell and tube heat exchangers by analyzing data acquired through wireless sensors and existing infrastructure.
This application features real-time status and alerts, including fouling and heat duty. Employing machine learning based asset models and analytics, the application delivers predictive diagnostics and alert weights for maintenance prioritization.

Optimizing Heat Exchanger Efficiency

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Plantweb™ Insight Heat Exchanger Application


Operating System
VMware Virtual Hardware Version 11 or above or Microsoft Hyper-V 2012 or higher
  • 4 dedicated processors
  • 4GB RAM minimum
  • 100GB of free hard drive space
Software Compatibility
Compatible Browsers (latest version supported:
  • Chrome
  • Microsoft Edge
  • Mozilla Firefox
Gateway Compatibility: Emerson Wireless 1410/1420 Gateways (firmware version 4.7.68 or higher)
Communication Protocol
HART-IP client, OPC-UA client/server, Modbus TCP/IP server, REST API


  • In-depth and continuous monitoring of shell and tube heat exchangers offers enhanced insight for better decision making
  • Pre-built algorithms developed from decades of experience and analytics helps enhance efficiency
  • Easy-to-use visual dashboard provides real-time heat exchanger status and alerts, including fouling and heat duty
  • Predictive diagnostics and alert weights enable prioritization of heat exchanger maintenance
  • Existing systems and wireless infrastructure are easily configured and integrated, linking them to the Industrial IoT
  • Remote connectivity enables access via desktop or mobile devices
  • Flexible software installation is accessible from many web browsers
  • Automatic device data interpretation provides actionable information to enable better decision making
  • Continuous monitoring of key assets improves reliability and safety, as well as environmental and energy usage